Grizzly Grinder T23083 User Manual

model t23083  
4" pneumatic angle grinder  
instruction manual  
Copyright © NoVEMBEr, 2010 By grizzly iNdustrial, iNC. rEVisEd May, 2011 (tr)  
Warning: no portion of this manual may be reproduced in any shape  
or form Without the Written approval of grizzly industrial, inc.  
#ts13539 priNtEd iN ChiNa  
 
safety  
for your own safety read instruction manual  
before operating this equipment  
the purpose of safety symbols is to attract your attention to possible hazardous  
conditions. this manual uses a series of symbols and signal words which  
are intended to convey the level of importance of the safety messages. the  
progression of symbols is described below. remember that safety messages by  
themselves do not eliminate danger and are not a substitute for proper accident  
prevention measures.  
indicates an imminently hazardous situation which,  
if not avoided, Will result in death or serious injury.  
indicates a potentially hazardous situation which, if  
not avoided, could result in death or serious injury.  
indicates a potentially hazardous situation which, if  
not avoided, may result in minor or moderate injury.  
it may also be used to alert against unsafe practices.  
this symbol is used to alert the user to useful  
NOTICE  
information about proper operation of the equipment.  
safety instructions for pneumatic tools  
1. read this manual. this tool may  
cause personal injury if used incor-  
rectly. this manual contains proper  
safety and operating instructions that  
must be followed to reduce this risk.  
2. Wear eye protection. this  
tool may throw small fragments dur-  
ing operation, which may cause seri-  
ous eye injury. always wear aNsi  
approved safety glasses or face shield  
to reduce your risk from this hazard.  
3. Wear a respirator. this tool  
may produce fine dust during oper-  
ation, which can cause respiratory  
injury if inhaled. always wear a respi-  
rator Niosh approved for the type of  
material being processed.  
4. Wear hearing protection.  
operating this tool for prolonged time  
periods may damage your hearing.  
your risk depends on length and fre-  
quency of use. to reduce your risk of  
this hazard, wear hearing protection.  
5. maintain safety guards. your  
tool may be equipped with safety  
guards or other structural compo-  
nents designed to reduce the risk of  
injury during operation. Never modify  
or operate this tool with any guards or  
components removed or damaged.  
6. Keep children aWay. prevent  
children from injury by keeping them  
away from this tool. disconnect and  
lock the tool away when not in use.  
t23083 (Mfg since 11/10)  
-1-  
 
7. avoid entanglements. do not  
wear loose clothing, gloves, neck-  
ties, rings, bracelets, or other jewel-  
ry, which may get caught in moving  
parts, when operating this tool. Wear  
a protective hair covering to contain  
long hair.  
8. use correct air pressure.  
Exceeding the maximum psi rating  
of this tool may cause unpredictable  
operation or bursting.  
9. disconnect air pressure  
before servicing, changing accesso-  
ries, or moving to another location.  
Never leave this tool unattended  
when connected to air.  
10. secure tooling. always verify  
tooling is secure before operation.  
11. sharp surfaces. do Not  
place hands near the tooling sur-  
faces when in operation.  
12. remove adJusting Keys and  
Wrenches after use. these  
tools become dangerous projectiles  
if left on the tool when it is started.  
13. avoid flammables. do not use  
this tool around any flammables that  
may be ignited by sparks.  
14. secure WorK. use clamps or a  
vise to hold work when practical. it is  
safer than using your hand and frees  
both hands to operate tool.  
15. maintain tools With care.  
Keep tools lubricated and clean  
for best and safest performance.  
Follow instructions for lubricating  
and changing accessories.  
16. do not force tool. it will do  
the job better and safer at the rate  
for which it was designed.  
17. checK for damaged parts  
before using. Check for bind-  
ing and alignment of parts, broken  
parts, part mounting, loose bolts,  
and any other conditions that may  
affect operation. repair or replace  
damaged parts before operating.  
18. use good lighting. Keep work  
area well lighted. dark work areas  
increase risk of accidental injury.  
19. avoid  
unintentional  
operation. always disconnect air  
when not in use, and do not carry  
tool with hand on trigger.  
20. use  
the  
recommended  
accessories. Consult owners  
manual for recommended acces-  
sories. using improper accessories  
may increase the risk of injury.  
21. never alloW untrained  
users to use this tool While  
unsupervised.  
22. if you are unsure of the  
intended operation, stop  
using tool. seek formal training  
or research books or magazines that  
specialize in pneumatic tools.  
23. be aWare of hose location.  
hoses can easily become a tripping  
hazard when laid across the floor in  
a disorganized fashion.  
24. do not use under the  
influence of drugs or  
alcohol, or When tired.  
like all machinery there is potential danger when operating  
this machine. accidents are frequently caused by lack of  
familiarity or failure to pay attention. use this machine with  
respect and caution to lessen the possibility of operator  
injury. if normal safety precautions are overlooked or ignored,  
serious personal injury may occur.  
-2-  
t23083 (Mfg since 11/10)  
 
introduction  
specifications  
foreword  
the  
specifications,  
details,  
and  
arbor speed .........Variable 0–11,000 rpM  
arbor size..........................................58"-11  
grinding Wheel diameter........................4"  
photographs in this manual represent  
the Model t23083 as supplied when the  
manual was prepared. however, owing to  
grizzlys policy of continuous improvement,  
changes may be made at any time with no  
obligation on the part of grizzly.  
grinding Wheel Bore.............................. 58  
"
grinding Wheel type.............................. 27  
air inlet port size ...........................14" Npt  
average air Consumption ............... 6 CFM  
Maximum air pressure.................... 90 psi  
Weight ................................................3 lbs.  
if you have any comments regarding this  
manual, please write to us at the following  
address:  
inventory  
grizzly industrial, inc.  
C/o technical documentation  
p.o. Box 2069  
Bellingham, Wa 98227-2069  
E-Mail: manuals@grizzly.com  
B
a
Most importantly, we stand behind our  
tools. if you have any service questions or  
parts requests, please call or write us at  
the location listed below.  
C
grizzly industrial, inc.  
1203 lycoming Mall Circle  
Muncy, pa 17756  
d
figure 1. Model t23083 inventory.  
phone: (570) 546-9663  
Fax: (800) 438-5901  
E-Mail: techsupport@grizzly.com  
Web site: http://www.grizzly.com  
description  
Qty  
a. handle................................................ 1  
b. angle grinder assembly w/Wheel ..... 1  
c. Flange spanner Wrench.................... 1  
d. arbor Wrench..................................... 1  
no list of safety guidelines is complete,  
because every work environment is  
different. always consider safety first  
and use common sense. failure to  
use this tool with caution and respect  
could result in serious personal  
injury.  
assembly  
thread the handle into the housing, as  
shown in figure 1 above.  
t23083 (Mfg since 11/10)  
-3-  
 
operations  
to change the grinding wheel:  
1. disCoNNECt griNdEr FroM air!  
2. position the arbor wrench on the arbor  
flats behind the inner arbor flange (see  
figure 2).  
Flange spanner  
Wrench  
read the manual before operation.  
become familiar with this tool, its  
safety instructions, and its operation  
before beginning any work. serious  
personal injury may result if safety  
or operational information is not  
understood or followed.  
arbor Wrench  
figure 2. loosening the outer arbor  
flange.  
changing grinding Wheels  
the Model t23083 uses type 27, 4"  
5
grinding wheels with a  
8" bore. see the  
3. insert the prongs of the flange span-  
ner wrench into the holes on the outer  
arbor flange, then rotate the flange  
counterclockwise to unthread it from  
the arbor.  
grizzly catalog or www.grizzly.com for  
a complete listing of available grinding  
wheels.  
4. remove the grinding wheel.  
an incorrect size or type of grinding  
wheel will not work properly with  
this grinder and could fly apart  
and cause operator injury. always  
5. use the wrenches to make sure the  
inner arbor flange is tight, then slide the  
replacement grinding wheel onto the  
arbor.  
make sure to install only type 27, 4"  
5
grinding wheels with a  
this grinder.  
8" bore on  
6. Make sure the protruding lip of the outer  
arbor flange is seated into the grinding  
wheel bore, then use the wrenches to  
fully tighten the flange and secure the  
grinding wheel.  
-4-  
t23083 (Mfg since 11/10)  
 
lung/ear inJury  
hazard!  
eye inJury  
hazard!  
Wear protective  
equipment when  
using this tool.  
Wear protective  
equipment when  
using this tool.  
accidental start  
hazard!  
disconnect before  
service or tool  
changes.  
using grinder  
always test the grinder on a scrap piece  
of material similar to the workpiece. trial  
and error is the best way to determine the  
ideal setup.  
air pressure  
hazard!  
never exceed max  
psi rating for tool.  
to use the grinder:  
1. Make sure the workpiece is securely  
held in a vise or a similar device that  
will ensure the workpiece does not  
unexpectedly move during operation.  
daily maintenance  
the angle grinder Must have 4-5 drops  
of pneumic tooodcly drpped into  
the nepot beore anafer each  
use. in addition, add oil after 3–4 hours  
of continuous use or install an in-line  
filter, lubricator, and regulator, as shown  
in figure 3.  
2. attach the grinder to an air supply set  
at 90 psi.  
3. hold the grinder securely, turn the  
grinder ON by depressing the trigger,  
then ease the grinding wheel against  
the workpiece with a light, but steady,  
pressure.  
these procedures should be done after  
each use:  
Wipe the grinding housing with a dry  
cloth, or blow off the dust and debris  
with compressed air.  
note: Vary the grinding wheel speed  
by the pressure used on the trigger.  
4. to turn the grinder OFF, release the  
trigger.  
Check for damage to grinding wheels,  
hoses, housing, or other accessories.  
note: To avoid accidental start up, dis-  
connect the grinder from the air supply  
when it is not in use, and replace the  
protective cap into the air inlet port.  
Quick  
Connector  
Quick  
Connector  
Lubricator  
Regulator  
Your  
Tool  
Air  
Compressor  
Quick  
Coupler  
Quick  
Coupler  
Air Hose  
Filter  
figure 3. installed filter lubricator  
regulator.  
t23083 (Mfg since 11/10)  
-5-  
 
parts  
35  
24  
23  
16  
13  
22  
12  
11  
21  
14  
10  
9
27  
28  
8
18  
4
20  
29  
30  
7
15  
19  
6
36  
36  
38  
5
17  
33  
26  
4
1
32  
31  
25  
37  
3
39  
2
34  
1
REF PART #  
1
DESCRIPTION  
PT23083001 ARBOR FLANGE  
PT23083002 GRINDING WHEEL 4 X 5/8" TYPE 27  
REF PART #  
PT23083021 ROTOR BLADE  
PT23083022 ROTOR CYLINDER  
PSTB007M STEEL BALL 2.5MM  
DESCRIPTION  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
2
3
PCAP50M  
PLW01M  
CAP SCREW M5-.8 X 10  
LOCK WASHER 5MM  
4
PT23083024 ROTOR CYLINDER REAR CAP  
PT23083025 ROTOR HOUSING W/GRIP  
PT23083026 AIR INLET PORT 1/4" NPT  
PT23083027 VALVE CAP  
5
PT23083005 WHEEL GUARD  
PT23083006 ARBOR 5/8"-11  
6
7
PK122M  
KEY 10 x 10 x 18  
8
P6202-2RS  
BALL BEARING 6202-2RS  
PT23083028 COMPRESSION SPRING  
PT23083029 VALVE SEAL RUBBER  
PT23083030 VALVE STEM  
9
PT23083009 BEVEL GEAR  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
PR45M  
INT RETAINING RING 10MM  
BALL BEARING 608-2RS  
P608-2RS  
PT23083031 TRIGGER  
PT23083012 SPACER  
PRP16M  
ROLL PIN 3 X 25  
PT23083013 ANGLE HOUSING  
PT23083033 ARBOR WRENCH  
PT23083034 FLANGE SPANNER WRENCH  
PT23083035 HANDLE  
PS68M  
PHLP HD SCR M6-1 X 10  
CAP SCREW M5-.8 X 45  
PCAP108M  
PT23083016 HOUSING GASKET  
PT23083017 PINION GEAR  
P608-2RS  
P608-2RS  
BALL BEARING 608-2RS  
BALL BEARING 608-2RS  
PT23083018 ROTOR CYLINDER FRONT CAP  
PT23083019 BEARING SPACER  
PT23083020 ROTOR  
PT23083038 AIR INLET PROTECTIVE CAP  
PT23083039 GRIZZLY LOGO LABEL  
-6-  
t23083 (Mfg since 11/10)  
 

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